Bachmann EMD GP30

Scale:
HO Scale


WOWKit used in this installation

WDK-BAC-4

Which includes the following items:

Decoder
Motherboard
Speaker Kit


HO-Scale Bachmann GP30 prior to installation.
HO-Scale Bachmann GP30 prior to installation.


To start off this install, we must first remove the two screws indicated above that are located underneath the fuel tank.
To start off this install, we must first remove the two screws indicated above that are located underneath the fuel tank.


Next, remove the two screws on the frame under the tank as indicated in red above.
Next, remove the two screws on the frame under the tank as indicated in red above.


With the board off, take note of the wiring to be sure to replace it in it's correct location. At this point, remove the screws located at each end of the  original lighting board as highlighted above in red. Unsolder the wires and remove the board.
With the board off, take note of the wiring to be sure to replace it in it's correct location. At this point, remove the screws located at each end of the original lighting board as highlighted above in red. Unsolder the wires and remove the board.


Shown with the original lighting board removed. Trim, tin or lengthen the wires as necessary.
Shown with the original lighting board removed. Trim, tin or lengthen the wires as necessary.


Underneath the locomotive chassis are three hardwired yellow capacitors marked with “104” highlighted in red.  Carefully remove these. It is not necessary to remove the other two green components with color stripes on them.
Underneath the locomotive chassis are three hardwired yellow capacitors marked with “104” highlighted in red. Carefully remove these. It is not necessary to remove the other two green components with color stripes on them.


One top of the frame there are two metal threaded standoffs. Trim these off with cutters and file smoothly to allow for the installation of  the IB-MB1-NC motherboard.
One top of the frame there are two metal threaded standoffs. Trim these off with cutters and file smoothly to allow for the installation of the IB-MB1-NC motherboard.


Using double sided foam tape, mount the IB-MB1-NC to the top of the frame and solder the motor and track leads in place.
Using double sided foam tape, mount the IB-MB1-NC to the top of the frame and solder the motor and track leads in place.


With this done, solder the speaker wire leads to the IB-MB1-NC motherboard. Insert the 35mm X 16mm speaker into the UNIV-SH1 enclosure and using double-sided foam tape, mount it to the frame as shown. If your speaker enclosure installation covers the portholes on the enclosure, we recommend adding new port hole(s) similar to the original porting. Be sure that the new portholes are the same size and amount of the original and are vented freely into the locomotive. We have found introducing a port of the correct size greatly increases the volume and sound quality of the installation. Too much or too little porting decreases the sound quality.

NOTE: You must be very careful to avoid getting glue on the speaker cone. Glue on the speaker will ultimately cause it to produce no sound and fail.
With this done, solder the speaker wire leads to the IB-MB1-NC motherboard. Insert the 35mm X 16mm speaker into the UNIV-SH1 enclosure and using double-sided foam tape, mount it to the frame as shown. If your speaker enclosure installation covers the portholes on the enclosure, we recommend adding new port hole(s) similar to the original porting. Be sure that the new portholes are the same size and amount of the original and are vented freely into the locomotive. We have found introducing a port of the correct size greatly increases the volume and sound quality of the installation. Too much or too little porting decreases the sound quality. NOTE: You must be very careful to avoid getting glue on the speaker cone. Glue on the speaker will ultimately cause it to produce no sound and fail.


Taking the original lighting board, remove the LED’s from the board. Be mindful of the polarity of the LED’s. The cathode has the flat side and you  can see a larger flag shape part in the LED. The other side is the anode, it connects to blue (+12v).
Taking the original lighting board, remove the LED’s from the board. Be mindful of the polarity of the LED’s. The cathode has the flat side and you can see a larger flag shape part in the LED. The other side is the anode, it connects to blue (+12v).




Solder the LED's to new wire leads and using a dab of hot melt glue, place these on the the light tubes.
Solder the LED's to new wire leads and using a dab of hot melt glue, place these on the the light tubes.


Solder the lighting wire leads as indicated in your wiring diagram to the IB-MB1-NC motherboard. We have found that LED light output is brightest when shinning directly into the end of the light tube, but in some circumstances they may be placed along the length  of the tube as well with satisfactory results. In doing so, white light LED output would be least affected, while non white LED output will be more affected by placement.
Solder the lighting wire leads as indicated in your wiring diagram to the IB-MB1-NC motherboard. We have found that LED light output is brightest when shinning directly into the end of the light tube, but in some circumstances they may be placed along the length of the tube as well with satisfactory results. In doing so, white light LED output would be least affected, while non white LED output will be more affected by placement.


You can now plug in your WOW121 decoder. Lastly, in order to keep the wires neat and prevent possible shorts, lace the wires into a bundle using lacing cord. Now you can close up the locomotive and reinstall the coupler assemblies. Be sure to be mindful of wire routing and reassembly of the shell as to not damage  or foul the installation. Your Bachmann GP30 is now WOWSound equipped and ready to roll!
You can now plug in your WOW121 decoder. Lastly, in order to keep the wires neat and prevent possible shorts, lace the wires into a bundle using lacing cord. Now you can close up the locomotive and reinstall the coupler assemblies. Be sure to be mindful of wire routing and reassembly of the shell as to not damage or foul the installation. Your Bachmann GP30 is now WOWSound equipped and ready to roll!



Important Soldering Tip

Please do not use any flux either liquid or paste on the mother board. It will damage it. Use only Rosin core solder approved for electronics use. 
We recommend to use only Kester "44" rosin core, SN63PB37, .015" diameter, part number 24-6337-0007.
This can be ordered from Techni-Tool under Techni-Tool part number 488SO157
http://www.techni-tool.com

Other solder tips

When stripping wire, only strip a tiny little bit of the insulation. Strip no more then a 1/64 of an inch. When the wire gets tinned with solder, the insulation will shrink back more. Try to not expose any more wire then half the length of the solder pad at most. In no case should solder or exposed wire wire ever be outside the boundary of the the solder pad you are attaching a wire to.
Click here for important information on properly Stripping and Tinning wire

Lacing Cord

In order to keep the wires neat and prevent possible shorts, we recommend lacing the wires into a bundle using lacing cord. Lacing cord is a wax impregnated string used for wire bundling and making harnesses. There are many choices of lacing cord available from Digikey www.digikey.com
We use part number 802534B BK032-ND